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Aussie Trucker Hats - We supply wholesale direct online custom designed trucker hats & caps express courier door to door to most countries globally

Foamie Trucker Hat

5.0 (4 reviews)

$50.00 inc. GST



Foamie Trucker Hat


The foamie trucker hat has similar features to our midrange model with one crucial difference: the front panel and brim are made of high density polyester fabric over soft-touch foam sponge. This material is ideal for full-color, high-detail graphic printing/sublimation – such as photographs or intricate logos. You can even combine it with a 3D embroidered logo over the sublimated print. ! It’s a whole new set of possibilities.

The premium fabric/foam with the premium backing buckram on the crown really is the stand-out difference from others available in the marketplace. The Aussie Foamie crown will not collapse like every other foam trucker hat that’s out there as we only use premium quality buckram. (Buckram is the flexible piece of backing to support the upright of the Aussie Trucker Hat)

With over 1200 foamie fabric colours available allows you to exact customise your colourisation to suit your custom design trucker hat.

You can see in the crown decoration to the left it is layered, the first layer is a sublimated photo image, the second 3D plastiweld text is layered over the top of the crown.

With the Foamie Trucker Hat there is an option to use the rope/sash across the crown/brim area also. Just turn-on the button in the configurator to apply.

The Foamie Trucker Hat has an option where you can apply the double side bands.

  • Digital layered printing on foam crown
  • Most other decoration types can be used the the Foamie
  • Woven side tab
  • Woven inner label
  • Rear arch embroidery
  • Optional dual side bands
Shape and Size

Aussie exclusive head fit with High & Low Profile designs.

Adjustable sizing across three scales:

  • Default – 59cm
  • Medium – 58cm
  • Kids – 56cm
  • Soft-touch foam
  • Premium Polyester/Foam
  • Premium Mesh Panels
  • Premium Buckram to stop the collapsing of front crown panel.

Aussie Trucker hat Foamie has over 1200 fabric colours, this is by far the largest colour range in the world.


Use our 3D design tools to attach the file for your artwork, logo or text (preferred formats EPS, PNG or JPEG) along with preferred colours and quantities.

Product Information

Minimum Purchase

100 pieces per design/colour/size however, in some instances we may be able to do 50pcs per design/colour/size, there will be additional costs.

Turnaround Time

40 – 45 days production time. However, this timeframe can vary due to events outside our control. 5-10 days Shipping time via express courier depending on postcode.

Be aware of Fakes & Cheap Copies

We are the original designer of the Aussie Trucker Hat with the two sidebands (2001). You may come across other outlets that have tried to copy my trucker hat with the two sidebands, they are purely fakes and copies and inferior quality made, some are made in Vietnam. Most people do not realise this until they arrive with you. I’m sure you do not want to hand out or sell a fake or a copy hat to your customers, they deserve the original.

50 $ 25.95 $ 1297.50 $ 50.00
100 $ 20.95 $ 2095.00 $ 55.00
200 $ 19.95 $ 3990.00 $ 90.00
300 $ 18.95 $ 5685.00 $ 130.00
500 $ 16.95 $ 8475.00 $ 0.00
1000 $ 15.50 $ 15500.00 $ 0.00
2000 $ 14.50 $ 29000.00 $ 0.00
Based on 4 reviews
5 star
4 star
3 star
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1 star
1-4 of 4 reviews
  1. JS

    This is my Public Feedback – Overall Seller Experience

  2. RT

    Easy to design and great customisation. We’re really happy with our order.
    Great communication and attended to our needs well.

  3. LO

    Easy to design. Good communication

  4. IM

    Custom Trucker Hats designed with our own logo’s with great feedback and service from Aussie Truck Hats – highly recommend!
    Fantastic service, quick communication and a really great product! highly recommend the custom trucker hats!


About foam trucker hats?

Similar in design to our midrange trucker hats, the chief advantage of our “foamie” style is a front panel made from soft touch foam/sponge. This panel is a perfect printing material sublimated print and other forms of decoration. It is the best choice if your logo is intricate or you wish to put a blazing photograph on your hat.

Why use foam trucker hats to promote your business?

The power trucker hat is a classic snapback cap that gets half its name from its target clientele. Popular with truckies and farmers, once you learn how to recognise the telltale signs of our uniquely innovative patterns, you’ll see our hats all around rural Australia. Now, why are they called “power” trucker hats? Because they’re our top of the line aussie trucker hats, and this means they have real branding power.

For over 21 years, the team behind Aussie Trucker Hats has been designing, making and selling hats right across the country. We have always pursued the best in craftsmanship and material quality. Simply put, we love hats and we love doing them well. With us, your design will be brought to reality literally starting from the undyed raw materials. With this much control over printing, embroidery and colour reproductions, you can rest assured your brand vision will be translated perfectly from 3D designer to finished product.

Why choose us for your custom foam trucker caps?

Across more than 21 years, Aussie Trucker Hats has been designing and manufacturing branded and promotional headwear for businesses all around Australia. Foam trucker caps are one of our perennial best-sellers. Year-in, year-out, the style has become a mainstay of business uniforms and promotional campaigns. And it’s not going too far to say that some of the hats we made more than a decade ago have not only survived, they still get worn regularly!

The Aussie Foamie trucker hat will guarantee that the front crown will not collapse through natural wear and tear. Most other brand foamies you will notice after a short period of time the front crown buckram can bend and collapse.

Frequently asked questions

What different colour/variations/types are the foamie trucker hats available in?

  • There are over 1200 polyester/foam fabric colours
  • Sash/cord across the crown-bill area
  • High/low profile snapbacks
  • Red, black, camo, navy, fluorescent
  • Badged and plastiweld decoration plus many other options

Who are our Aussie foamie trucker hats for?

  • Team penning and barrel racing equestrian arena sports
  • Show cattle and bulls
  • Cattle, bull, sheep, goat, equine and camel breeders
  • Cattle, sheep, goat and horse studs
  • Show and working dogs
  • Greyhounds racing and breeding
  • Horse racing and veterinary
  • Trucking and livestock trailer companies
  • Team sports, primary schools, colleges, universities and social clubs
  • Fishing clubs and trip companies

What is the minimum order for Aussie Foamie trucker hats?

The minimum bulk order is 100 pieces per design/colour/size, although in some instances we can do 50pcs there will be additional costs. Please contact our team directly for special bulk orders.

As the Aussie Foamie Trucker Hats are truly custom made, if you can imagine how 50pcs run down a production line and costs applied for every change, the cost for those changes are far more than if 100pcs were running down the production line.

Where can we send our company logo?

You can upload your company logo directly into our 3D configurator. As an advanced design tool, it accepts most common image file types – JPG, EPS, PNG and AI. If you have any queries about this, please contact us to talk to a hat designer.


You can simply email us (BELOW) with your logos/artwork in AI, EPS, PNG or JPG file format along with the preferred profile (high or low) the type of trucker hat and the colour preference of the items. State your quantities required for each item.

What resolution does my logo artwork need to be?

This depends on the detail of your design. If the image clearly displays every intricate detail of your design, it should be okay. Still, the image should be 300 DPI. Please reach out to our designers if you have any queries about this.

Can I retail the foam trucker hats I buy from you wholesale?

Definitely. With the right design and branding, our Aussie foamies let you tap into virtually any demographic. As you are buying online bulk wholesale prices, and sell to your customers at a retail mark-up. For example, our Aussie Foamie Trucker Hat wholesales for around $21 and retails for $39-$42. So you can get good margins.

Can I see a sample?

Sure, give us a day or so and we will return an email with a copy of your artwork design showing from all angles, how it will look and a full set of costs and timeline from commencement of production, sampling to completion of production. As we normally use express courier, the normal time frame for shipping is 5 -10 days depending on your postcode.

Can I see a physical sample?

We do not send out a physical sample of your design. However, after full payment we will go to production and then make a sample of your item(s) (around 12 days to make) and we will email you photo images from every angle of your item for approval, once we have your approval we then will go to bulk production for you.

If you need a physical sample of the Aussie Trucker Hats to try for fit and to see for quality we maybe able send you a copy of a previous clients trucker hat FOC via Express Post in an overnight satchel International clients you may have to help pay shipping costs for this service.

4 reviews for Foamie Trucker Hat

  1. Isla McKenzie

    Custom Trucker Hats designed with our own logo’s with great feedback and service from Aussie Truck Hats – highly recommend!
    Fantastic service, quick communication and a really great product! highly recommend the custom trucker hats!

  2. Liam O’Connor

    Easy to design. Good communication

  3. Riley Taylor

    Easy to design and great customisation. We’re really happy with our order.
    Great communication and attended to our needs well.

  4. John Smith

    This is my Public Feedback – Overall Seller Experience

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