skip to Main Content
Aussie Trucker Hats - We supply wholesale direct online custom designed trucker hats & caps express courier door to door to most countries globally

U1, 179 Gympie Terrace, Noosaville, QLD, Australia 4566
[email protected]
call now +617 5455 6297

Grow your business with premium quality, Australian-designed customised caps and custom hats at wholesale costs.

Campdraft. Rodeo. Team Penning. Barrel Racing. Thoroughbred Breeders

Design a hat that brands your business, states your case and speaks to your cause with our simple, powerful 3D design tools.

Worn with pride: let your people feel part of your team, spread the word, be seen in your community and grow brand awareness. Who you are. What you stand for.

Setting the standard in custom hats for Aussie businesses

Our hats are class-leading. Our hats are high-quality. Our hats are truly custom made. Our hats are the only ones designed to fit an Australia Head, almost all others found are designed to fit an Asian head. So the fit and how it sits on your head is a major feature. It did take nearly two years of back & forth with sampling to get the fit just right for Aussies.

Our hats are what your business needs. Why?

Because they’re the hats everyone else already wants.

Trusted Australia-wide by:

  • Cattle station owners
  • Logistic companies
  • Construction businesses
  • Agricultural enterprises
  • Sports teams
  • Not-for-profit organisations.

At Aussie Trucker Hats, we’ve strived for more than 21 years to perfect the trucker hat design and construction process. Today, our hats are renowned as setting the standard for branded trucker hats with double side bands, baseball caps, snapbacks, beanies and bucket hats.

Our custom caps and hats are some of the most practical, most effective and highest-quality products available to promote your business.

Personalised Caps For Your Business That People Love

When someone gets one of our hats with your branding, they’ll try it on because they support you but they’ll keep wearing it because it’s the best bloody hat they’ve got.

It’s simple. Hats are a durable form of free advertising that goes everywhere the wearer does. People like you and businesses like yours use our hats as:

  • Branded merchandise sold at their premises or via mail
  • A tough and long-lasting addition to staff uniforms
  • Gifts/mementos for friends and supporters
  • Sales incentives to close deals and to keep clients happy.

It’s fair to say that specially designed headwear from Aussie Trucker Hats is an investment in brand visibility. If the hat with your logo is good enough to be the hat they wear every day, it’ll be the hat they wear everywhere.

And ours are the only hats designed and made specifically to fit Aussie heads and stand up to tough Aussie conditions.

Why choose branded hats for your business?

Custom caps and hats are a highly effective marketing channel, especially when your team is out in the community and interacting with the public day to day. See them worn and at work at livestock sales by agents and beef and cattle buyers.

See them at work at field days by seed merchants, scientists and rural farmers.

With headwear advertising, your entire workforce becomes part of your marketing efforts while, at the same time, they get a beautifully-designed addition to their uniforms that keeps them safe from the sun.

Additional uses and benefits of customs caps or hats designed with your business branding:

Long-lasting advertising:

When we say our products are high-quality, it means they’re made to last. When you design a custom cap or hat for your business, you can rest assured that the final product will showcase your brand for years to come. The Aussie trucker hat needs to be of premium quality to match and represent the quality of your business, we ensure we exceed that.

Customer Loyalty Rewards

Customer loyalty rewards:

Showing your customers that you appreciate their loyalty is essential. Custom hats are a fantastic opportunity to give a customer a valuable, practical and wearable reward.

Personalised Gifts

Personalised gifts:

When your business needs to reach a decision-maker, a personalised gift is a great way to cut through the marketing clutter. It gets you noticed and underlines your commitment to building stronger relationships with new prospects.

Meaningful sponsorships

Meaningful sponsorships:

Especially for sports and hunting clubs, custom hats and caps offer you the perfect opportunity to sponsor events. You’ll build brand awareness, align yourself with the club as well as give back to your community and customers.

Increased Sales

Increased retail sales:

More than just uniforms, promotions and giveaways, custom hats or caps are an excellent retail product! If your brand has good standing and the hats are well made and attractive, then there are fans out there who’ll “just want one” … and they’ll be happy to buy it from you directly. More than 50% of an order is sold rather than traditionally given away, this is easily done now days through your social media pages. This also gives you another stream of income.

Boost staff morale:

Help promote a healthy sense of belonging within your organisation by going one better than just providing a run-of-the-mill uniform hat. Give your people a high-quality hat and they’ll look forward to wearing it all day. Why? Because it looks great and feels comfortable.

3D Hat Design tools - Design Your Own Hat

Our simple-to-use 3D configurator is a unique hat design tool specifically designed by us to give you more design control. No more creative interpretation discussions back and forth by email, you can design exactly what you want in a matter of minutes. A new era of 3D hat design tools.

We have developed it specifically to help you express and capture your design vision. Style, fit, fabric, detail and graphics can all be adjusted until what you see matches exactly what you want. And, the configurator is connected directly to our online shop. So, if you can design it, you can order it!

Give it a go. Play around. Experiment. Try different looks and combinations. Or, to find out more, just get in touch and we’ll be happy to help.

High-quality caps: our commitment

Aussie Trucker Hats believes in providing you with the highest quality of material and customisation options for your caps and hats.

Depending on which of our products you order, we offer a wide range of different materials, colours and artwork on our custom caps, hats and merchandise. Take a look…

Material options for custom caps and hats

Across four ranges, our designs only use materials, fasteners and fabrics specifically selected to be high-quality and long-lasting. There are hundreds of ways you can combine options, colours and details to create a unique product for your business or brand.

 Material options for our famous trucker hats:

  • Premium Acrylic mesh
  • Premium Knit/foam with mesh
  • Premium Fabric/foam with mesh
  • Premium Acrylic fabric and buckram
  • Premium Cotton/buckram with mesh
  • Leather brim with mesh
  • Premium Heavy washed cotton with mesh
  • Premium Open weave fabric with mesh
  • Sublimated print
  • Premium Acrylic brim mesh
  • Premium Microfiber/buckram and cotton brim
  • Premium Heavy cotton twill with mesh
  • Denim with mesh

Material options for five-panel and snapback Flatbrim caps: 

  • Premium Cotton canvas
  • Manmade leather
  • 100% cotton fabric
  • Suede
  • Wool/mix fabric
  • Premium Acrylic with mesh
  • 100% acrylic
  • 90% cotton, 10% spandex
  • 30% cotton, 70% wool
  • 100% acrylic suit stripe fabric

Material options for Bucket Hats: 

  • Premium Heavy brushed cotton
  • 100% cotton twill
  • Premium Brushed cotton twill
  • Fade-resistant poly/cotton/mesh
  • Brushed sports twill
  • Premium Terry towelling fabric
  • 100% brushed microfiber with cotton inner lining
  • 100% hand-washed cotton

Material options for Beanies:

  • Premium Acrylic knit
  • 100% soft-touch acrylic
  • 100% new acrylic
  • Slouchy knit
  • 100% acrylic

Custom embroidered hats

No matter what your logo, we can help refurbish, upgrade or help redesign your logo. And if you don’t have a logo, we can help design one for you … Simply email us with your ideas along with the type of item/items you require with colours and quantities and we will pull it all together for you. Our premium, high-stitch-count embroidered hats use sophisticated multi-needle threading technology to handle everything from simple, bold logos through to highly detailed and/or complex logo designs. Our processes can accommodate both flat-stitch and 3D embroidered hats.

Or you create your own hat in the configurator, we digitise your design and send the stitch file off for printing – there’s nothing else you need to do.

Colour options for custom caps and hats

You can choose from a huge variety of Pantone colours and customisable colourways across all of our custom caps and hats. While there are slight variations in colour options across the range, most of our products offer you the full palette to select from. Material types across leather, cotton, wool and acrylics and camos. All our camouflage fabrics are Australian designed colours and exclusive to Aussie Trucker Hats. Rest assured though, our range of colours is huge across all materials. What’s more, we also regularly introduce a variety of seasonal fashion colours as well.

Artwork options for custom caps and hats

Upload your images, artwork or logo to our 3D hat-design configurator and you’ll be able to see how it will look on any of our caps or hats. The configurator supports image files saved in the formats of PNG, JPG & EPS. Ideally, your file will be 300DPI, but we can assist if it is not. If you’d like to know more, please get in touch with our hat designers.

How much will printing or embroidering your logo cost?

Because every design is unique, the degree of work required to recreate it on your hats will vary. We do not cost logos individually. The decoration costs will be built into the overall final cost of the item depending on quantity of your order.

Authentic premium Australian-designed products

You can choose from four main ranges in customisable headwear, each with its own features:

Trucker hats

Snapback hats

baseball caps / flatbrim caps

Bucket hats


Stubby Holders

Bestseller: Premium Acrylic, Premium cotton twill & Camo’s, woven mesh back and double snapback fastener

Ever noticed how most trucker caps just don’t feel right? Why is that? The answer is that almost all other trucker caps available in Australia are made from patterns developed in Asia for Asian heads. They simply don’t fit Aussie heads as well. Our trucker hats are made from our own unique patterns developed and refined in-house. That means that ours are the only caps in the world designed from scratch to fit Australian heads, Australian hairstyles and Australian conditions.

Customisation Options and features of our trucker hats include:

  • Screen Printing
  • Air-brushing
  • Stick-on-logos
  • Embroidery
  • 3D embroidery
  • Snapback adjusters
  • Inner and outer woven labels
  • Possible 25,000 colourways & combinations
  • Saltwater buoyancy
  • Shapeable crowns and brims
  • Piping between crown and brim
  • Eight-row stitch on brim
  • Woven side tabs
  • Grunge sublimated prints
  • Low crown style
  • Leather brims
  • Side stripes

We have 4 key trucker hat products that you can design:

  1. Basic Trucker Hat
  2. Midrange Trucker Hat
  3. Power Trucker Hat
  4. Foamie Trucker Hat

Each with different features to highligh your brand, Check out our custom trucker hats with double side bands to see which one suits you.

Snapback Hats

Increasingly popular and fashionable, we offer a variety of different custom snapback caps, including baseball caps and flat brim caps.

Baseball Caps

Customisation options for the six-panel baseball caps include:

  • Manmade leather bill options
  • Full decorations
  • Rear closure snapbacks
  • Woven inner label
  • Curved bill
  • Metal or sewn eyelets
  • Adjusters of your choice
  • Contrast eyelets
  • Leopard print bill
  • Custom 6-panel fabric combinations

And many more options.

Check out our custom baseball caps

Flatbrim Cap

Customisation options for our custom-made flatbrim caps include:

  • Woven inner label
  • Your full decorations
  • Contrast stitching
  • Contrast eyelets
  • Velcro rear closure
  • Snapback rear closure
  • Embroidery
  • 3D embroidery
  • Contrast front crown panels
  • 3D logos
  • Camouflage print
  • Plasti-weld chrome and badges
  • Screen printing
  • Colour-matched top button
  • Colour-matched eyelets
  • Contrast brims
  • Solid colour with contrast under brim
  • Marle grey cotton
  • Gem, button and stud collages
  • Two-tone piping
  • Pinstripe crown and brim
  • Flatbrim
  • Embroidered motifs

Check out our custom flatbrim caps

A headwear classic. With a full circle brim, the bucket hat offers practical protection from the harmful rays of the sun in a distinctive and practical design.

Sizes available:

  • One-size-fits-all: toggle crown adjusted 56cm to 60cm crown so you don’t get stuck will small sizes.

Bucket hat customisation and decoration options include:

  • Sash cords with clips
  • 25,000 possible colourways & combinations
  • Inner “This hat belongs to…” labels
  • Custom logo inner labels
  • Embroidery
  • 3D embroidery
  • Badges or frayed badges
  • Screen printing
  • Liquid plasti-weld badges
  • Metal eyelets
  • Sewn eyelets
  • Large Mesh eyelets for healthier breathing

Personalised to your colours and logos, a custom beanie will make friends in the chilly months through being an extra layer against the cold or the early chilly morning starts through summer. The crowns of our beanies are designed to provide a comfortable and universal fit, making the sizing options simple. Most of our range offers a true one-size-fits-all style.

Customisation options for beanies include:

  • Roll-up beanies with optional pom-poms
  • Woven banded knit
  • Unique 4 or 6 seam join at top of crown
  • High-quality double-layer knit
  • Artwork/logo/tab decorations
  • Contrast pom-poms
  • Woven inner labels
  • Choice of Ribbed or smooth cuff roll-up beanies
  • Custom vat dyed colours
  • Woven outer labels
  • Pom-pom delete optional
  • Embroidery
  • 3D embroidery
  • Badging or frayed badging
  • Plasti-weld badges

Design your perfect can or stubby cooler to show off your brand, logo, event or promotion with our 3D configurator.

Our custom stubby holders are made from a 5mm neoprene fabric with stitched & tape seams with stitched top and bottom so the bottom does not drop away after a couple of uses like most other Koozies.

People like you have been ordering our customised stubby holders for outdoor events, parties, weddings, promotional gear, sports teams and general branded merchandise. You may well have already used one that we made!

To get your customised stubby cooler, all you need to do is create your design in our 3D designer. We’ll do the rest.

  • Huge range of colours
  • High-resolution colour sublimated print
  • Overlocked top edge
  • Overlocked bottom edge to base
  • To stop the bottom from falling out
  • Glued and stitched seams
Add a Footer

Great feature add a simple pre-designed Footer around the base of the stubby holder

  • Holds a standard 375mL drink can or bottle
  • Printed area from seam to seam
  • 5mm Neoprene
  • Neoprene (or “scuba material”) is a synthetic rubber that is resistant to water and UV rays. It is stretchy and durable and one of the only rubbers that can be printed on.

Adding your own logo and brand colours to our hats

With Aussie Trucker Hats, ordering a customised and personalised cap, hat or beanie is easier than ever. It’s so simple:

Step 1

Choose your style – trucker cap, beanie, bucket hat or snapback

Step 2

Upload your company logo directly into our easy-to-use 3D configurator

Step 3

Use the configurator to adjust the options to suit your design concept

Step 4

Click Add to cart, or request a quote directly from our friendly team

Want help with hat design?

The 3D configurator is not the only way to order hats. Our hat designers are also right here – manning the phones and replying to emails. If you’d like some advice or have questions about your cap design or any other difficulties, please reach out directly.

A professional hat designer will be on standby to advise and step you through the process. They’ll take the time to adjust your hat or cap’s design until it perfectly matches your vision. Only when you’re completely satisfied does the headwear go into production. And when it comes back, you’ll find it exactly matches what you want.

If you would like to have a consultation with one of our hat designers, request a quote and they will get back to you.

Frequently asked questions

What is the minimum order?

For most designs, the minimum order is 100 but can vary for more complex customisations.

What is the turnaround production time?

  • Trucker hats – generally 40 days. More complex styles with higher quality materials may take upwards of 50-55 days. Plus express shipping 5-10 days
  • Snapbacks – generally 40 days. For more elaborate and high-fashion snapbacks, the timeframe is often 45-50 days, but can be more. Plus express shipping 5-10 days
  • Bucket hats – times can vary depending on the number of decorated pieces, but it is usually 40-45 days. Plus express shipping 5-10 days
  • Beanies – usually 32 to 35 days. Plus express shipping 5-10 days

Note well: Shipping times are sometimes beyond our control due to current global economic events. 

Where do you ship to?

We offer international shipping to almost every country around the world. Rates are competitive and vary according to destination.

How do I clean my custom hat or cap?

Our standard baseball cap or trucker hats are designed to clean up nicely … in your dishwasher!

Yes, simply put your soiled hat in the top rack of your dishwasher, fill it with the usual soap, choose “heated dry” in the setting and run the cycle.

At the end of the cycle, your cap will be damp. Simply let it air dry and then reshape it as needed.

What are the fitting and adjustment options?

All of our custom caps and hats have high-quality straps to adjust sizing. These straps are so durable, they’ll out-last the life of the cap!

Do you work with other organisations, such as schools or government agencies?

Yes. Our custom caps and hats can be made for anyone! We even offer school project options that students can participate in. Further, we are an official “valued supplier” of the NSW Department of Education.

If you’re thinking about ordering hats for your organisation, feel free to play around with our configurator to make something that captures what you’re all about.

Spread the word about your brand with these fashionable custom hats:

1. Trucker hats with double side bands

2. Snapback hats

3. Bucket hats

4. Beanies

Back To Top

You will be able to access your saved designs from the
favorite icon in the navigation bar.

Option 1
I'd like to permanently save my design to my dashboard.
Login now!

Option 2
Don't want to create an account?
Enter your email address to receive a copy of your design to your inbox.

That email is already registered to an account! Sign in now.