U1, 179 Gympie Terrace, Noosaville, QLD, Australia 4566
[email protected]
call now +617 5455 6297
Promote your brand with premium custom trucker hats with double side bands
Grow brand awareness while looking great! Put your logo and colours on Australia’s ultimate trucker cap!
ATH-400 Basic Trucker
The Basic Aussie Trucker Hat is a versatile and customizable cap designed for everyday use. It offers two profile options High & Low
Customization Capabilities:
- Full color sublimated print on crown
- 3D and flat embroidery options
- Large woven sew-on badge
- Rear arch text
- Woven side tab
- Inner label placement
Design Highlights:
- Mesh backing for breathability
- Australian head-fit design
- Suitable for businesses, sports teams, and personal branding
- Optional dual sideBands
The Basic Aussie Trucker Hat provides a cost-effective and highly customizable option for creating personalized caps with maximum brand visibility.
Please talk to our Designer Artists/Consultants to help you pull your trucker hat designs together for you free of charge – yes no additional costs
ATH-423 Midrange Trucker
The Midrange Aussie Trucker Hat is a popular customizable trucker hat designed specifically for Australian heads and conditions. It offers extensive customization options, including: Customization Features:
Available in High & Low Profile styles
Multiple decoration options:
- Screen Printing
- Air-brushing
- Stick-on logos
- Embroidery
- 3D embroidery
- Woven and leather badges
Unique Characteristics:
- Free custom woven labels
- Woven side labels
- Designed to fit Australian head shapes and hairstyles
- Comes with snapback adjusters
- Includes options for inner and outer woven labels
Please feel free to talk to our Designer Artists/Consultants to help you pull your trucker hat designs together via email or phone, for you free of charge – yes no additional costs
ATH-450 Power Trucker
The Power Aussie Trucker Hat with double side bands offers the most extensive customization options and the largest layered print area. This premium hat includes all the features of the midrange model plus additional design options in the 3D configurator for the brim, such as:
1. Sandwich brim
2. On-top brim decoration
3. Under-brim print
4. Optional woven side labels
5. Print on mesh overlay
The Power Trucker Hat is available in both high and low profiles and provides full decoration position placement.
Some key features include:
- 54,000 Unlimited fabric colours & prints
- Double side bands (copyright)
- Woven side labels
This hat is designed specifically to fit Australian heads, ensuring superior comfort and fit compared to Asian-made alternatives
With its extensive customization options and high-quality materials, the Power Aussie Trucker Hat is ideal for businesses looking to create a unique, premium branded headwear product.
Please feel free to seek help our Designer Artists/Consultants to help you pull your trucker hat designs together Please send an email. The consultants for you free of charge – yes no additional costs..
ATH-300 Foamie Trucker
The FOAMIE AUSSIE TRUCKER HAT with 2 sideBands is a versatile and refined cap that stands out due to its premium soft-touch foam front panel and brim, supported by firm buckram.
This unique construction allows for layered sublimated printing on the front panel, making it ideal for photographic images or intricate logos
You can even add a second layer of decoration over the sublimated print, such as 3D embroidery or plastiweld text.
Key features of the FOAMIE AUSSIE TRUCKER HAT include:
1. Premium polyester/foam front panel and brim
2. Firm buckram to prevent crown collapse
3. Double side bands
4. Rear snapback closure for adjustable sizing
5. Premium mesh panels for breathability
The hat offers extensive customization options:
- Over 1200 polyester/foam fabric colors available
- Digital layered printing on the foam crown
- Optional rope/sash across the crown/brim area
- High and low profile designs
- Woven side tab and inner label
- Rear arch embroidery
To design your custom FOAMIE AUSSIE TRUCKER HAT, you can use the 3D design configurator available on the website
Key features of our promotional trucker caps
| Customise | Customise | Customise | Customise | |
|---|---|---|---|---|
| Basic | Midrange | Power | Foamie | |
| Front panel decoration | done | done | done | done |
| Mesh backing | done | done | done | done |
| Print on Mesh | done | |||
| Woven side tab | done | done | done | done |
| Woven inner labels | done | done | done | done |
| Limited Fabric Colours | done | |||
| Unlimited Fabric Colours | done | done | done | |
| Knit Foam Crown | done | done | ||
| Double Side Bands | optional | done | done | optional |
| Woven Side Labels | done | done | ||
| Sandwich Brim | done | |||
| On Top Brim Decoration | done | |||
| Under Brim Print | done | |||
| 1 Rubber Badge Decoration | done |
Basic Trucker Hat
ATH-400 HIGH PROFILE
ATH-401 LOW PROFILE
Our basic starter cap embodies the original trucker hat design with a mesh backing with a high or low profile crown.
The Basic Trucker Hat has some limited characteristics. The decoration placements are specific and limited, however, they are in important places. There is a large embroidery area to display your logo or custom text, a woven side tab for your website address and a woven inner label for social media details.
The Basic Aussie Trucker Hat hat offers a straightforward set of customisations, making it a cost-effective way to create personalised trucker caps for your brand. Ideal for pubs, hotels and breweries.
Decoration
- Full colour sublimated print on crown
- 3D and flat embroidery on front crown
- Large woven sew-on badge
- Rear arch standard wrap around text
- Amazing 3D design help tools available on this website
- Woven side tab
- Woven inner label
Shape
- Australian exclusive head fit
- High Profile
- Low Profile
Size
- Default – 59cm
- Medium – 58cm
- Small – 56cm
Fabric
- Premium Acrylic/polyester
- 100% Premium Cotton
- Australian Designed Camouflage
- Premium Mesh Panels
You Customise
Using our exclusive 3D design help tools simply press the customise button on the left under the hat.
Featured Basic Trucker Hat Designs
The Pub Tamworth NSW HP Original Basic Aussie Trucker Hat with Sewn-on Embroidered Badge Acrylic Red
Testimonials
Midrange Trucker Hat with Dual Side Bands
ATH-423 HIGH PROFILE
ATH-424 LOW PROFILE
Stepping up the scope for customisation, our midrange Aussie Trucker Hats with double sidebands is the most popular and best seller custom trucker hat. Marde went all out with his original design here.
With the midrange trucker you can have contrast brim thread stitching. You can change the under brim fabric colour to help balance the design.
Huge choice in the range for premium fabrics. Such as premium Acrylic/Polyester, premium 100% Cottons including Australian Camouflage designs, Ginghams, Chambreys, Denims Canvas Stripes, Plades, Liberty print fabrics & Suede brims.
The midrange Aussie Trucker Hat is available in High & Low Profile.
Decoration
- 3D and flat embroidery
- Woven side tab
- Coloured side bands
- Woven inner label
Shape
- Australian head fit – high
- Twin sidebands – a unique hallmark of our hats
Size
- Default – 59cm
- Medium – 58cm
- Kids – 56cm
Fabric
- Standard: Acrylic/polyester
- Custom: Any fabric type in our range
Sidebands
- Original design Double side bands
Snapbacks
- Choice of single or double snapback closure pins
You Customise
Using our exclusive 3D design help tools simply press the customise button on the left under the hat.
Featured Midrange Trucker Hat Designs
James Bradford Rural Gunnedah NSW Midrange Aussie Trucker Hats with HeadFit Crown Navy Grey Snapback
Testimonials
Power Trucker Hat with Dual Side Bands
ATH-450 HIGH PROFILE
ATH-451 LOW PROFILE
Our premium hat. The power trucker cap is a cut above, offering even more customisations to really give your brand some flair.
With the Power Trucker Hat you are able to decorate on any square centimeter of the available surface.
These caps are perfect for people who work hard and play even harder. The acrylic/mesh crown ensures you stay cool in the hottest weather, while the snapback rear adjuster ensures a perfect fit.
These hats are sought-after by many brands and businesses, including sporting clubs and national brands.
Quality and comfort make these the favourite hat of many truckies.
Decoration
- 3D and flat embroidery
- Rear arch embroidery
- Custom brim design
- Woven side tab
- Coloured side bands
- Woven inner label
Shape
- Australian head fit design is available in High or Low profile
Size
- Default – 59cm
- Medium – 58cm
- Kids – 56cm
Fabrics
- All fabrics available with the Power, including Acrylics, Cotton twills, Australian Camouflage, Ginhams, Stripes, Chambreys, Denims, Liberty Prints and suede brims.
- Mesh
Sidebands
- Original designs
You Customise
Using our exclusive 3D design help tools simply press the customise button on the left under the hat.
Featured Power Trucker Hat Designs
Kitchwin Hills Graff Waverly NSW Power Aussie Trucker Hats with Open Weave Fabric Navy Navy Snapback
Aldebaran Construction NT Power Aussie Trucker Hat with Australian Headfit Crown size Navy Black Red
Testimonials
Foamie Trucker Hat
ATH-300 HIGH PROFILE
ATH-301 LOW PROFILE
The foamie trucker hat has similar features to our midrange model with one crucial difference: the front panel and brim are made of soft-touch foam sponge.
This material is ideal for full-color, high-detail graphic printing – such as photographs or intricate logos. You can even combine it with a 3D embroidered logo! It’s a whole new set of possibilities.
Decoration
- Digital layered printing on foam crown
- Most other decoration types can be used the the Foamie
- Woven side tab
- Woven inner label
- Rear arch embroidery
Shape
- Australian head fit
- Available in High Profile and Low Profile styles
- Optional dual sidebands
Size
- Default – 59cm
- Medium – 58cm
- Kids – 56cm
Fabric
- Standard: Premium Polyester /mesh
Sidebands
- Optional original double sidebands
Rope/Sash
- Optional rope/sash across crown/brim
You Customise
Using our exclusive 3D design help tools simply press the customise button on the left under the hat.
Testimonials
How our 3D Configurator works
Design your own hat! Give it a try. It’s simple, fun and easy.
1. Select hat type
Choose Trucker hat type from the given categories above and press “Customise”. Think carefully about the hat features you want.
2. Customise your trucker hat
Play around with the options on our state-of-the-art 3D customisation and design tool. See your hat take shape instantly. Feel free to customise it down to the last stitch. Once what you see on screen matches your vision, it’s time to move on.
3. Select Quantity
Simply choose the number of trucker hats you want. People usually choose 100pcs to start with. In some incidences we can do 50pcs but there could be some restrictions with decorations.
4. Submit order or request quote
When you click Submit order and payment is made we undertake to start the process for you. If you need a more staged process, click Get a quote and we’ll send through any revised designs, comments you want in the design. We will also quote on any updates. Alternatively, if you’d like to ask a question or want more personal style advice, please email your questions to Aussie Trucker Hats and we will get back to you within one business day.
5. We're always here to help
You can email us at
[email protected]
or send us a request from the configurator at any time throughout the process and we will contact you and get back to you within 1 business day.
Why choose Aussie Trucker Hats?
In our office we receive 2-3 calls a day and the calls usually go like this “ How do I stop my partner from wearing their Aussie Trucker Hat to bed?” Aussie Trucker Hats specialises in custom trucker hats made for the critically aclaimed Australian head fit and Australian conditions, remember most other trucker hats are made to fit an Asian head.
With leading designs and endless customisation options, we can bring your idea to life! We’re proud of our unique hat patterns developed in-house. We think they’re the best. Thousands of happy customers agree. So, if your brand or business stands for quality, then you’ve found the Aussie designed hats to match.
Well before your hat goes to production though, you can email or call on our experienced team of designers. They can consult with you about your ideas and guide you through the vast array of fabric choices and customisation options available. Because make no mistake, your hat will be completely custom-made from the premium raw materials right through to the perfect colour reproduction. We always make a pre-sample for approval before we move to bulk production (this takes around 12 days) and email you the photo images from every angle we can make some minor changes only at this stage, any big changes we build into your next order.
When you see the finished product, you’ll understand why we have so many satisfied customers across small businesses, cattle stations, logistics companies, truck drivers, not-for-profit organisations, sports teams, social clubs and many more. They stick with us because we help them make a long-lasting impression through high-quality hats that they, their patrons and their fans are proud to wear.
Aussie Trucker Hats are preferred suppliers to non profit organisations such as:
- Dolly’s Dream Foundation
- Classic Ladies Foundation
- Campdraft Associations
- Australian Thoroughbreds & Breeders
- Team Penning Associations
- Rodeo Clubs
- Barrel Racing Association
A brief history of trucker hats
Trucker hats have been around for a while now. Starting in the 1930s, truck drivers were often provided with a type of hat known as a mechanic’s cap. As part of their work uniform, it looked vaguely military and often bore the logo of their employer. In the 1950s, the greaser subculture adopted these caps as part of their distinctive style – which also included leather jackets, blue jeans and slicked-back hair.
However, over time, the mechanic’s cap gradually fell from favour. By the 1970s, this classic style had largely been replaced by a five-piece mesh design that looks very similar to those popular today. In the USA, these hats were often handed out as branded promotional items at truck stops. Unsurprisingly, truck drivers of the day adopted the free headwear.
So, whether you count the start of the “trucker hat” as the 1930s, with the uniform caps worn by truck drivers, or the 1970s, with headwear associated with truck stops, it’s fair to say these hats have represented a lot of things over the years. They have been used as fashion items, pieces of uniform kit, markers of cultural identity and, yes, straight-up advertising.
As textiles have improved and markets have broadened, trucker hats are now found all over the world in just about every colour you can imagine. In the search to have something that stands out, all manner of fabrics, features and decorations have been tried. This has now caused the classic “trucker hat” to diverge into distinct styles, such as flatbrims and snapbacks.
Frequently asked questions
What is the turnaround time for bulk orders for trucker caps?
Great news on this as we have extended our production line and has bought down the turnaround time from 50 days to now 40 days production time. More complex styles with special materials may take upwards of 45 days. However, this timeframe can vary due to events outside our control.
Pre-production sampling normally will now be 12 days, photo images from every angle will be emailed to you for approval, if changes want to made, only small changes can be made any major changes can be added to your next order.
Express shipping (couriers) usually can take a further 5 to 10 days to deliver door to door depends where you are located in the world.
What is the minimum order for trucker caps?
Minimum bulk order is 100 pieces per design. However in some special circumstances we maybe able To make 50pcs with limited decoration and placement for you. Please work with your Aussie Trucker Hat Designer on this limited quantity. For special bulk orders, please contact our team directly on [email protected].
How do we send our company logo to you?
You can upload your company logo through our 3D Design tool directly and you can start designing right away. The design tool supports image files saved in the formats of PNG, EPS, JPG and JPEG.
Can you send out existing (maybe from other clients) samples?
Yes. While all our trucker hats are unique custom-made orders, our back-order archive might still have something similar to what you need to try for fit and see the quality. Yes we can send you a sample of an existing item please ask.
