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Aussie Trucker Hats - We supply wholesale direct online custom designed trucker hats & caps express courier door to door to most countries globally

U1, 179 Gympie Terrace, Noosaville, QLD, Australia 4566
[email protected]
call now +617 5455 6297

Aussie Custom bucket hats World First! With optional brim size 5cm to 7cm

A practical bit of brandable headwear that will help grow your brand

Whether you’re a business owner looking for a new marketing idea or you’re just looking for a way to keep the sun off your staff, your fans or your team members, a custom bucket hat is an excellent choice. From the workplace to the weekend, wherever your bucket hats get worn, your logo will be on show.

Bucket Hats


World First! Custom designed bucket hat that provides variant brim width size from 5cm to 7.5cm and adjustable crown size from 56cm to 60cm with rear crown toggle adjuster.

A fisherman’s favourite and now a fashionable headwear choice for school, universities and many other sun smart organisations, the humble bucket hat has come a long way. UPF 50 Rating. Whether personalised bucket hats or promotional bucket hats, we take this design classic to a new level. From years of experience providing bucket hats for many business promotions and retail outlets, we’re the custom hatmakers to trust.

Top-of-the-line one size fits all premium cotton bucket hats for adults and kids.

  • 3D embroidered or flat print
  • Custom inner label
  • Writable labels, e.g. “This hat belongs to___”
  • Brass eyelets
  • Sewn eyelets
  • Mesh eyelets for greater head ventalation
  • Australian head fit based on our own trade-secret patterns
  • Brim Width
  • Optional 5cm, 5.5cm, 6cm, 6.5cm, 7cm & 7.5cm (minimum 100pcs/brim width)
Sandwich Brim

Optional in any colourway

  • 100% premium cotton twill
  • 54 Camo Australian fabric designs
  • UPF 50 Rating

One size fits all with rear crown toggle adjuster 56cm – 60cm


Worlds first one size fits all bucket hat

As you know, if you are in the contracting or construction industry and tendering for any government contracts (local, state or federal) all operators must wear a minimum of 7mm brim width headwear. If you were to purchase “off the shelf” bucket hats the default brim width is 5cm.

One of the biggest problems we discovered when ordering bucket hats in small, medium & large sizes is that they reluctantly reorder because the procurement officer opens the cupboard and sees lots of bucket hats in there without realising there all small sizes left So Marde has designed the one size fit all bucket hat with the adjustable crown rear toggle.

Now when the procurement officer opens the cupboard they know exactly how many custom bucket hats they have left.

Designing your ideal bucket hat with our 3D Design Tools

With Aussie Trucker Hats, getting the exact bucket hat – or baseball cap, flat brim or beanie – is easier than ever with our powerful 3D design tool:

1. Select hat type and style

Go to our bucket hat product page to load the 3D design tool.

Use our unique hat customisation tool to adjust every aspect of your bucket hat. Colour, fabric, size and more…

2. Upload your company logo

The configurator allows you to instantly see how your logo will look on the hat. Preferred file formats are JPEG and PNG, but other selected formats also work. If you need a hand with this step, get in touch to speak to one of our experts.

3. Select Quantity

How many hats do you need in this run? Some customers keep the same design year-in, year-out and order 1,000 hats at a time. Other customers change designs frequently (such as for special events) and order smaller runs.

4. Add to cart or request quote

Add your order to the cart to get the manufacturing process right away. If, however, you need a formal quote first, we can also do things that way and send the official paperwork through.

5. Talk to us - questions, comments, queries

You can chat with us at any time throughout the process. Our world-class design and sales team will be right with you.

Why buy your custom bucket hats from Aussie Trucker Hats?

Because using the worlds first one size fits all custom bucket hat gives the best stock control especially when it comes to reordering. And we are the only one in Australia that offers BRIM WIDTH size variance from 5cm up to 7.5cm.

At Aussie Trucker Hats, we’ve been designing custom quality bucket hats – and other kinds of headwear and promotional products – for more than 20 years. All of it right here in Australia.

From cattle stations to rugby league clubs, from special events to conferences – you’ll find our hats being worn right across urban, small town, regional, coastal and rural Australia. Why? Our hats last for years and our hats are comfy. This means that they end up being the “every day hat” for thousands and thousands of people.

Frequently asked questions

What is the turnaround time for bulk orders?

Shipping times depend on your design choices and order size. The usual turnaround time is 40 to 45 days for 100 pieces. Please contact us to confirm. Please note, this timeframe can vary due to events outside our control.

How many is the minimum order?

Minimum bulk order is 100 pieces per design. For special bulk orders, it is best to contact our team directly.

How do we send our company logo?

You can upload your logo directly into the design configurator – we prefer JPEG or PNG files. If you have queries about this, please get in touch and one of our graphic designers can assist.

What resolution does my logo artwork need to be?

This depends on the detail of your design. If the image clearly displays every intricate detail of your design, it should work out. Still, the image should be good quality – 300 DPI is preferred. Please reach out to our designers if you have any queries about this.

Can I resell the branded bucket hats I get from you?

That’s a great idea! Bucket hats are worn people of all ages and genders. Whoever your fans and followers are, they are the kind of people who’d wear a bucket hat. Why not let them? Buy in bulk from us at wholesale prices, add your retail mark-up and then on-sell to your clientele. We can help with RRP prices for you so you are competitive and ensure margins are maintained.

Can you give out samples?

On account of this product being custom-made to order we may be able to send you a sample of a previous customers bucket hat in an overnight bag to see for quality and try for fit contact us via email (below) or give us a call.

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