Promote your brand with premium custom trucker hats with double side bands

Grow brand awareness while looking great! Put your logo and colours on Australia's ultimate trucker cap!

custom basic trucker hats

Basic Trucker

A classic custom trucker hat with optional side bands. Available in high or low profile. Has limited decoration and fabric options. The basic has Australian Head fit crown. Made with limited premium fabrics acrylics, cotton & camouflage. Has minimum decoration placements on hat. Front crown decoration Options: full front print layered, simple 3d embroidery, flat embroidery or simple sew-on badge. Comes in High & Low profile.

 view details
custom midrange trucker hat with side bands

Midrange Trucker

The midrange most popular trucker cap with side bands that gives you a large range of decoration choices, and full colour range of most fabrics including original wraparound double bands and free custom woven inner labels. Does provide optional woven side labels. Has full decoration position placement. Comes in high and low profiles.

 view details
custom power trucker hat australia

Power Trucker

Our topline Power trucker cap with side bands gives you the most customisation options and the largest layered print area. Includes all the features of a midrange plus additional design options for the brim such as a sandwich brim, on top brim decoration under brim print with optional woven side labels. Print on mesh overlay. Comes in high and low profiles. Has full decoration position placement … plus much more!

 view details
custom foam trucker hat

Foamie Trucker

Similar to our midrange offering this versatile refined cap has one crucial difference: the front panel and brim are made from premium soft-touch foam with firm buckram. This allows the front panel decoration in layered sublimated print ideal for photographic images. You can have a second layer over the top of any other decoration type on the front crown.

 view details

Key features of our promotional trucker caps

Front panel decorationcheckcheckcheckcheck
Mesh backingcheckcheckcheckcheck
Print on Mesh  check 
Woven side tabcheckcheckcheckcheck
Woven inner labelscheckcheckcheckcheck
Limited Fabric Colourscheck   
Unlimited Fabric Colours checkcheckcheck
Knit Foam Crown  checkcheck
Double Side Bandsoptionalcheckcheckoptional
Woven Side Labels checkcheck 
Sandwich Brim  check 
On Top Brim Decoration  check 
Under Brim Print  check 
1 Rubber Badge Decoration  check 

Our basic starter cap embodies the original trucker hat design with a mesh backing with a high or low profile crown.

The Basic Trucker Hat has some limited characteristics. The decoration placements are specific and limited, however, they are in important places. There is a large embroidery area to display your logo or custom text, a woven side tab for your website address and a woven inner label for social media details.

The Basic Aussie Trucker Hat hat offers a straightforward set of customisations, making it a cost-effective way to create personalised trucker caps for your brand. Ideal for pubs, hotels and breweries.

  • Full colour sublimated print on crown
  • 3D and flat embroidery on front crown
  • Large woven sew-on badge
  • Rear arch standard wrap around text
  • Amazing 3D design help tools available on this website
  • Woven side tab
  • Woven inner label
  • Australian exclusive head fit
  • High Profile
  • Low Profile
  • Default - 59cm
  • Medium - 58cm
  • Small - 56cm
  • Premium Acrylic/polyester
  • 100% Premium Cotton
  • Australian Designed Camouflage
  • Premium Mesh Panels
You Customise

Using our exclusive 3D design help tools simply press the customise button on the left under the hat.

Featured Basic Trucker Hat Designs


Stepping up the scope for customisation, our midrange Aussie Trucker Hats with double sidebands is the most popular and best seller custom trucker hat. Marde went all out with his original design here.

With the midrange trucker you can have contrast brim thread stitching. You can change the under brim fabric colour to help balance the design.

Huge choice in the range for premium fabrics. Such as premium Acrylic/Polyester, premium 100% Cottons including Australian Camouflage designs, Ginghams, Chambreys, Denims Canvas Stripes, Plades, Liberty print fabrics & Suede brims.

The midrange Aussie Trucker Hat is available in High & Low Profile.

  • 3D and flat embroidery
  • Woven side tab
  • Coloured side bands
  • Woven inner label
  • Australian head fit - high
  • Twin sidebands - a unique hallmark of our hats
  • Default - 59cm
  • Medium - 58cm
  • Kids - 56cm
  • Standard: Acrylic/polyester
  • Custom: Any fabric type in our range
  • Original design Double side bands
  • Choice of single or double snapback closure pins
You Customise

Using our exclusive 3D design help tools simply press the customise button on the left under the hat.

Featured Midrange Trucker Hat Designs


Our premium hat. The power trucker cap is a cut above, offering even more customisations to really give your brand some flair.

With the Power Trucker Hat you are able to decorate on any square centimeter of the available surface.

These caps are perfect for people who work hard and play even harder. The acrylic/mesh crown ensures you stay cool in the hottest weather, while the snapback rear adjuster ensures a perfect fit.

These hats are sought-after by many brands and businesses, including sporting clubs and national brands.

Quality and comfort make these the favourite hat of many truckies.

  • 3D and flat embroidery
  • Rear arch embroidery
  • Custom brim design
  • Woven side tab
  • Coloured side bands
  • Woven inner label
  • Australian head fit design is available in High or Low profile
  • Default - 59cm
  • Medium - 58cm
  • Kids - 56cm
  • All fabrics available with the Power, including Acrylics, Cotton twills, Australian Camouflage, Ginhams, Stripes, Chambreys, Denims, Liberty Prints and suede brims.
  • Mesh
  • Original designs
You Customise

Using our exclusive 3D design help tools simply press the customise button on the left under the hat.


The foamie trucker hat has similar features to our midrange model with one crucial difference: the front panel and brim are made of soft-touch foam sponge.

This material is ideal for full-color, high-detail graphic printing - such as photographs or intricate logos. You can even combine it with a 3D embroidered logo! It’s a whole new set of possibilities.

  • Digital layered printing on foam crown
  • Most other decoration types can be used the the Foamie
  • Woven side tab
  • Woven inner label
  • Rear arch embroidery
  • Australian head fit
  • Available in High Profile and Low Profile styles
  • Optional dual sidebands
  • Default - 59cm
  • Medium - 58cm
  • Kids - 56cm
  • Standard: Premium Polyester /mesh
  • Optional original double sidebands
  • Optional rope/sash across crown/brim
You Customise

Using our exclusive 3D design help tools simply press the customise button on the left under the hat.


Benefits of using trucker hats to promote your business

Custom trucker caps are part of our extensive range of wearable promotional products. They’re a great way to protect your patrons from harsh UV light, to keep them comfortable throughout a full day of wear and, of course, to keep them looking great - all while increasing your brand awareness.

Remember as our Aussie Trucker Hats are of the highest quality and standards in the world, we build them like that to ensure that if you are going to give them away or retail them that the quality truly reflects the same quality of your business. People will be asking you for your trucker hat as they will love them and you can be proud to hand them over.

Long-lasting advertising:

Lasts longer than any digital form of advertising, all for a once-off payment

Build brand loyalty with existing customers:

Reward them for being loyal with something they will actually love to use.

Community awareness:

Have staff or patrons interacting with the public? They can help build awareness just by wearing your branded trucker hats.


Working with sports teams, influencers or hunting clubs that already have an established audience? A trucker hat is a great way to get massive and repeated exposure and attention.

Giveaways and promotions:

Perfect for prizes, gift-baskets and sales sweeteners.

Increased retail sales:

Offer your branded premium trucker hats direct to customers - boost sales with a new line in your range.

Increase staff morale:

it’s the little things … if your staff know you’ve gone out and invested in the best uniform hats, they’ll know you care. You’ll promote a sense of belonging that goes beyond the norm.

How our 3D Configurator works

Design your own hat! Give it a try. It’s simple, fun and easy.

Select hat type
1. Select hat type

Choose Trucker hat type from the given categories above and press “Customise”. Think carefully about the hat features you want.

Customise your trucker hat
2. Customise your trucker hat

Play around with the options on our state-of-the-art 3D customisation and design tool. See your hat take shape instantly. Feel free to customise it down to the last stitch. Once what you see on screen matches your vision, it’s time to move on.

Select quantity
3. Select Quantity

Simply choose the number of trucker hats you want. People usually choose 100pcs to start with. In some incidences we can do 50pcs but there could be some restrictions with decorations.

Submit order or request quote
4. Submit order or request quote

When you click Submit order and payment is made we undertake to start the process for you. If you need a more staged process, click Get a quote and we’ll send through any revised designs, comments you want in the design. We will also quote on any updates. Alternatively, if you’d like to ask a question or want more personal style advice, please email your questions to Aussie Trucker Hats and we will get back to you within one business day.

We’re always here to help
5. We’re always here to help

You can email us at [email protected] or send us a request from the configurator at any time throughout the process and we will contact you and get back to you within 1 business day.

Why choose Aussie Trucker Hats?

In our office we receive 2-3 calls a day and the calls usually go like this “ How do I stop my partner from wearing their Aussie Trucker Hat to bed?” Aussie Trucker Hats specialises in custom trucker hats made for the critically aclaimed Australian head fit and Australian conditions, remember most other trucker hats are made to fit an Asian head.

With leading designs and endless customisation options, we can bring your idea to life! We’re proud of our unique hat patterns developed in-house. We think they’re the best. Thousands of happy customers agree. So, if your brand or business stands for quality, then you’ve found the Aussie designed hats to match.

Well before your hat goes to production though, you can email or call on our experienced team of designers. They can consult with you about your ideas and guide you through the vast array of fabric choices and customisation options available. Because make no mistake, your hat will be completely custom-made from the premium raw materials right through to the perfect colour reproduction. We always make a pre-sample for approval before we move to bulk production (this takes around 12 days) and email you the photo images from every angle we can make some minor changes only at this stage, any big changes we build into your next order.

When you see the finished product, you’ll understand why we have so many satisfied customers across small businesses, cattle stations, logistics companies, truck drivers, not-for-profit organisations, sports teams, social clubs and many more. They stick with us because we help them make a long-lasting impression through high-quality hats that they, their patrons and their fans are proud to wear.

Aussie Trucker Hats are preferred suppliers to non profit organisations such as:

  • Dolly’s Dream Foundation
  • Classic Ladies Foundation
  • Campdraft Associations
  • Australian Thoroughbreds & Breeders
  • Team Penning Associations
  • Rodeo Clubs
  • Barrel Racing Association
Why choose Aussie Trucker Hats?

A brief history of trucker hats

Trucker hats have been around for a while now. Starting in the 1930s, truck drivers were often provided with a type of hat known as a mechanic's cap. As part of their work uniform, it looked vaguely military and often bore the logo of their employer. In the 1950s, the greaser subculture adopted these caps as part of their distinctive style - which also included leather jackets, blue jeans and slicked-back hair.

However, over time, the mechanic’s cap gradually fell from favour. By the 1970s, this classic style had largely been replaced by a five-piece mesh design that looks very similar to those popular today. In the USA, these hats were often handed out as branded promotional items at truck stops. Unsurprisingly, truck drivers of the day adopted the free headwear.

So, whether you count the start of the “trucker hat” as the 1930s, with the uniform caps worn by truck drivers, or the 1970s, with headwear associated with truck stops, it’s fair to say these hats have represented a lot of things over the years. They have been used as fashion items, pieces of uniform kit, markers of cultural identity and, yes, straight-up advertising.

As textiles have improved and markets have broadened, trucker hats are now found all over the world in just about every colour you can imagine. In the search to have something that stands out, all manner of fabrics, features and decorations have been tried. This has now caused the classic “trucker hat” to diverge into distinct styles, such as flatbrims and snapbacks.

History of Trucker Hats

Frequently asked questions

What is the turnaround time for bulk orders for trucker caps?

Great news on this as we have extended our production line and has bought down the turnaround time from 50 days to now 40 days production time. More complex styles with special materials may take upwards of 45 days. However, this timeframe can vary due to events outside our control.
Pre-production sampling normally will now be 12 days, photo images from every angle will be emailed to you for approval, if changes want to made, only small changes can be made any major changes can be added to your next order.
Express shipping (couriers) usually can take a further 5 to 10 days to deliver door to door depends where you are located in the world.

What is the minimum order for trucker caps?

Minimum bulk order is 100 pieces per design. However in some special circumstances we maybe able To make 50pcs with limited decoration and placement for you. Please work with your Aussie Trucker Hat Designer on this limited quantity. For special bulk orders, please contact our team directly on [email protected].

How do we send our company logo to you?

You can upload your company logo through our 3D Design tool directly and you can start designing right away. The design tool supports image files saved in the formats of PNG, EPS, JPG and JPEG.

Can you send out existing (maybe from other clients) samples?

Yes. While all our trucker hats are unique custom-made orders, our back-order archive might still have something similar to what you need to try for fit and see the quality. Yes we can send you a sample of an existing item please ask.